Below is one of those rare Lionel J36 keys that has its plastic name plate intact.
Its serial number 28548. As the plastic label broke up, someone had the forethought to glue it back in place.
On the below key, the label is a reproduction.
After I finished fine tuning the above J36, I gave the key to an old Navy buddy who is trying to get his code speed up after being off the air for a number of years. Sliding the weight tube back and forth produces dots from 14 to 22 wpm using the type of end weights shown. But it requires up to 3 inches of free space behind the key as it more than doubles the length of the dot arm at the slow speed position.
I've had 2 Lionel J36 keys sitting here collecting dust for many years. I had briefly tested them to see what quality of code they could produce and was very disappointed. One key could only make 3 or 4 dots and on that one I assumed it needed a new main spring. And the other key had a tendency to produce flaky inconsistent code. So I set them aside until I had a few idle winter days to figure it out.
Well, that was 7 years ago :-)
As I took time out to test the key with the weak main spring, I tore it apart and then reassembled it. And it then started making decent dots. So I fine tuned the key and equipped it with a new speed control design that I had been experimenting with. When I came back to the key the next day it was again producing only 3 or 4 dots. The only thing I had done was take the key apart for inspection and reassemble it. So I tore it apart a second time and this time I noticed the short rod that holds the dot side coil spring had too much play in the dot arm frame. They had drilled the hole for the small rod too large. So I took up the slack by using a punch in three places along the frame. Now the key produces consistantly good dots. The main spring is a little weak but it will produce a string of around 15 dots and thats good enough.
So then I tore apart the other Lionel J36 and it also had the play in the arm that that supports the dot side coil spring. I took the slack out of its mounting in the same way and now both keys produce consistantly good dots. Although the second key will produce a string of over 30 dots. So has a more robust main spring.
Below is a picture of the dot arm coil spring and the round arm it attaches too.
Placing a coil spring against a thin metal rod is mechancially faulty to begin with.
Les Logan solved the problem on his keys by placing the dot side coil spring around the left side stop screw. I've never cared for the Vibroplex Lightning method where they support the dot side coil spring against a thin metal rod. A very lame way to secure a spring.
On both keys there was a dot stutter problem. So I locked the damper wheel into position and applied some 3M double backed tape around the wheel. The dot arm now contacts the 3M double backed tape rather than damping directly to the metal wheel. The keys still produce a little dot stutter but not nearly as bad.
While trying to find better ways to tame the dots on Lightning style keys, I have found that a design using a sliding weight tube works very well.
The hollow brass tube has just the right amount of resiliency to produce crisp dots at all speed ranges when used with a light weight aluminum body. As shown on the above J36 keys.
I have more info on other keys at my other postings on
http://www.extendadot.com/Frank W7IS SKCC #2346